Automatic Deodorant Labeling Machine

Short Description:

750W YASKAWA ultra-small inertia servo motor, YASKAWA servo amplifier, Danfoss frequency converter, JSCC motor, Siemens Programmable Logic Controller (PLC), WEINVIEW color HMI (in English and Chinese user interface),
LION 2100 clear label sensor,LEUZE bottle sensor

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Product Detail

Product Tags

Machine Video

Advantages

Item No.	Project	instruction
1	Goods size , shape, samples quantity	Oval bottle，flat bottle with front and back labels round bottle wrap around label
2	Label size	see samples
3	Equipment direction	face to touch screen,normal from left to right (according to scene status
4	Label Qty	Two labels
5	Production speed	2000-8000BPH
6	Equipment installation place	Labeling after filling
7	Equipment height	900MM
8	Labeling method	self adhesive
9	Labeling requirement	Non position labeling
10	Labeling accuracy	±1MM

Application

Touch screen :WEINVIEW

New design labeling head (2Sets):

using patent design of new concept,increase strong rigidity making,multi-dimensional adjustment:

Bottle separate device:

Panasonic Motor, frequency control of motor speed.

Synchronous chain correcting device: motor to control, frequency converter adjust the speed , synchronous with the conveyor. (specially widely suit for cone bottle’s correcting, strength making,and suit for large range bottle,patent;

Top belt holder Pressing device:
stand alone type ,motor to control.

Cone bottle second fixing device:

delicate for oval shape products with second fixing,Japan servo motor control,converter adjust the speed.
(different oval bottle need custom mould,need provide correct mould drawing.changing over four screws)

Wrap around bottle device :suit for round bottle labeling. And two labels symmetrical labeling.(when apply A.B labels,need one front one back arrangement in one roll)

Different shape round bottle need change three-rollers.

Performance charateristic

A：Host using two top technologies of the company

1) Double press roll delivery the label, which will help improve the labeling accuracy

Before labeling ,the label pass roll press of initiative pressing roll, which will help to eliminate wrinkles tags to improve the quality of labeling, to exhaustion of the last one label.

2) Secondary rocker spring delivery label clutch with additional belt brakes achieve high-speed constant tension delivery.

B：Interpretation of the machine performance

As the machine uses a combination of cutting-edge technologies, and high-performance components - ultra small inertia servo motor, the system by Siemens programmable logic controller professional closed-loop control of servo motors, the use of advanced HMI system implement human and machine's conversation, During the host was rushed to the label speed control process, it can reach 0.01 m / min accuracy class, rather than the general machinery of 1 m / min, a single machine in this regard to improve both the accuracy class; and at this side,the machine improved two accuracy classes .On speed side ,the machine use ultra-small inertia, high-power 750W YASKAWA servo motor , the speed between 0.5-40 m / minute can be adjusted any number under the large-scale to meet your production line speed, so as to achieve real High-speed labeling.

C： performance comparison with others

1)The labeling machine use ultra-small inertia servo motor, but most of the labeling machine still use the stepper motor.

2)The machine with PLC control, rather than general SCM.

3) The HMI of the machine is a real sense of the digital control, rather than simply display.

D：Transport sector:

imported AC motor, Frequency converter speed regulation

Ultra-high-power AC motor, with a large capacity inverter, the speed of sending bottles more stable, which will help improve the labeling accuracy;
In the labeling process of the machine, position of the optical switch for measured object can be adjustable to achieve zero-latency, so the machine can achieve zero pitch labeling, and improve greatly the production speed, in the past, most of labeling machine , measured Optoelectronic switch was Fixed, using delayed control, that is, when measured Optoelectronic switch give the signal, the system delays the label, but if in the process, the system voltage changes, or changes in the load conveyor, then the position of label Will have a significant deviations

E：Labeling institution

Labeling machine head eight orienations adjustment, the angle can be adjusted freely, easy to paste a variety of difficult and transparent label; high elastic sponge scraper and non-powered round extrusion, to ensure that no air bubbles; mechanical structure of machine uses an enhanced rigid design , Simple, generous and stable.

Applications

◎This machine is called double sides and wrap around labeling machine , suitable for front and back labeling of flat bottle labeling.,some cone bottle and some oval bottle.

Installed oval bottle fixing device :suit for oval bottle with front and back labeling with high labeling accuracy.

Installed Wrap around label device (three rollers type) :suit for round bottle labeling

◎Can quickly switch to a different size bottle , simple to cooperate,orderliness beautiful, clean, easy to wash

◎Applicable to all industries double sides labeling products such as daily chemicals, petroleum, machine oil, cleaning supplies, food and beverage, pharmaceutical and so on.

◎ Special Note: 1, such as double sides labeling of some irregular oval bottle ,there may add an additional fixed mold labeling, the bottle is too thin, as the case may be labeling not pretty, high unqualified . The price need discussion .

Technical parameters

Using power	220V 50 Hz 3000W
Production speed	40m/min
Label accuracy	±1mm
Label roller outer diameter max	400 mm
Label roller inner diameter	76.2 mm
Label width max(height of label) for flat bottle	180mm(can be made according to the request）
Label width max(height of label) for round bottle	168mm from Bottom to up side of label
Size of machine	L4048W1400H1650(mm)
Weight of machine	500kg
Conveyor height	900mm
Bottle diameter/width (82.6 mm conveyor)	30-100mm

Electrical appliance Configuration List

No.	Name	Qty & Unit	Brand
1	Color touch screen	1set	WEINVIEW
2	Servo motor	2set	YASKAWA
3	Servo driver	2set	YASKAWA
4	Frequency converter	1set	Danfoss
5	Frequency converter	1set	Danfoss
6	PLC	1set	Siemens
7	Clear label sensor	2pcs	LION 2100
8	Bottle sensor	1pcs	LEUZE
9	Conveyor belt motor	1pcs	WanSHin
10	Separate bottle motor	1pcs	WanSHin or Panasonic
11	Gear reducer	1pcs	WanSHin or Panasonic
12	Bottle shape fixed motor	1pcs	JSCC or Panasonic
13	Gear reducer	1pcs	JSCC or Panasonic
14	Switch power	1set	CHINA MW
15	AC contactor	1pcs	SCHENIDER
16	Scram switch	1set	SCHENIDER
17	Top hold belt motor	1set	WanSHin
18	Oval bottle device motor	1pcs	YASKAWA
19	Round bottle device motor	1pcs	JSCC
Remarks：The whole machine is made of advanced 304 stainless steel and Aluminum by anodizing. If the above brands are out of stock, the same brand will be selected without further notice.